You want to purchase embroidered hats. You’re wondering about how to size your front and back designs when you think, why not make your designs the same size as the designs on your favorite hat?
That may work but not all designs are equal in how they are perceived visually. Even if the designs are basically the same shape a design with a single large element may be sized differently than a design with smaller details. Also custom hat designs are limited to 2.25” in height. While your favorite hat might have a 3” design because it was embroidered prior to assembly, your custom design must be smaller. Afraid your design won’t be readable if it's only 2.25” high? Then you need to simplify it or rearrange the different elements within the design so it fits better within the 4” wide x 2.25” cap front area.
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